CBN-PCBN-PCD

OUR CBN-PCBN, PCD INSERTS RESULTS

WORLD Cutters Cbn-Pcbn Inserts Results

WORLD Cutters Cbn-Pcbn Inserts Results

Cutting Tool Comparison: This refers to the specific WORLD Cutters model or type being examined or compared.

Cutting Speed Vc(m/min): Represents the speed at which the cutting tool can operate.

Efficiency (s/pcs): Efficiency is measured in seconds and indicates the time it takes to complete a cutting operation on a workpiece.

Life (pcs/cutting edge): Refers to the lifespan of the cutting tool's edge, measured by the number of pieces it can process before needing to be replaced.

Solid CNGO 120716 N-1520

Cutting parameters:Vc:800m/min
ap:1,5 mm
fn:0,6 mm/r
Efficiency (s/pcs)22 (s/pcs)
Life(pcs/cutting edge)350-400 pcs
Other Brand (pcs/cutting edge) Ceramic Insert30-35 pcs
Industry:Auto parts
Workpiece name:Flywheel
Workpiece material:HT250
Workpiece hardness:HB190
Machining position:Plane
Machining type:Rough
Insert grade:N-1520
Insert specification:CNGO 120716
Cutting type:Dry Cutting

Solid RCMX 090700Y N-1526

Cutting parameters:Vc:247m/min ap:0,5mm
fn:0,2mm/r
Efficiency (s/pcs)18 (s/pcs)
Life(pcs/cutting edge)100 pcs
Industry:Auto parts
Workpiece name:Flywheel
Workpiece material:HT250
Workpiece hardness:HB190
Machining position:Plane and inner diameter
Machining type:Finishing
Insert grade:N-1526
Insert specification:RCMX 090700Y
Cutting type:Dry Cutting

Solid CNGA 120412 N-1520

Cutting parameters:Vc:800m/min
ap:1,5 mm
fn:0,35 mm/r
Efficiency (s/pcs)22 (s/pcs)
Life(pcs/cutting edge)350-385 pcs
Other Brand (pcs/cutting edge) Carbide Insert35-40 pcs (Vc:300m/min ap:1 mm fn:0,3 mm/r)
Industry:Auto parts
Workpiece name:Flywheel
Workpiece material:HT250
Workpiece hardness:HB190
Machining position:Inner end face
Machining type:Finishing
Insert grade:N-1520
Insert specification:CNGA 120412
Cutting type:Wet Cutting

Solid CNGN 120712 N-1526

Cutting parameters:Vc:800m/min
ap:2-3mm
fn:0,45mm/r
Efficiency (s/pcs)5 (s/pcs)
Life(pcs/cutting edge)1000 pcs
Industry:Auto parts
Workpiece name:Brake disc
Workpiece material:HT250
Workpiece hardness:HB190-210
Machining position:Brake Surface
Machining type:Continuous, Rough machining
Insert grade:N-1526
Insert specification:CNGN 120712
Cutting type:Dry Cutting

SCGN 090408-AC N-1526

Cutting parameters:Vc:600m/min ap:0,25mm
fn:0,3mm/r
Efficiency (s/pcs)20 (s/pcs)
Life(pcs/cutting edge)120 pcs
Industry:Auto parts
Workpiece name:Brake disc
Workpiece material:HT250
Workpiece hardness:HB190-210
Machining position:Brake Surface
Machining type:Continuous, Finishing
Insert grade:N-1526
Insert specification:SCGN 090408-AC
Cutting type:Dry Cutting
pcbn insert Clinder Top Surface test resultat

SNEX 120412-W1 N-0025

Cutting parameters: Vc:630m/min
Efficiency (s/pcs) 2min/pcs
Life(pcs/cutting edge) 400 pcs
Industry: Auto parts
Workpiece name: Clinder Top Surface
Insert grade: N-0025
Wiper Insert: SNEX120412-W1

Solid DNGA 150408 N-1502 X7

Cutting parameters:Vc:427m/min ap:0,2mm
fn:0,1mm/r
Efficiency (s/pcs)13 (s/pcs)
Life(pcs/cutting edge)300 pcs
Industry:Auto parts
Workpiece name:Belt pulley
Workpiece material:Gray cast iron
Workpiece hardness:HB220
Machining position:Outer, circle, end face
Machining type:Continuous, Finishing
Insert grade:N-1502 X7
Insert specification:DNGA 150408
Cutting type:Wet Cutting

CCGW 09T304 K-1500

Cutting parameters:Vc:300m/min ap:0,6mm fn:0,25mm/r
Efficiency (s/pcs)70 (s/pcs)
Life(pcs/cutting edge)700 pcs
Industry:Auto parts
Workpiece name:Cylinder liner
Workpiece material:Alloy cast iron
Workpiece hardness:HB230-260
Machining position:Inner hole
Machining type:Continuous, Finishing
Insert grade:K-1500
Insert specification:CCGW 09T304
Cutting type:Wet Cutting

VCGW 160404 K-1502 X7

Cutting parameters:Vc:120m/min ap:0,2mm
fn:0,1mm/r
Efficiency (s/pcs)50 (s/pcs)
Life(pcs/cutting edge)90 pcs
Industry:Auto parts
Workpiece name:Turbocharger
Workpiece material:Alloy cast iron
Workpiece hardness:HRC55-60
Machining position:Inner hole
Machining type:Finishing
Insert grade:K-1502 X7
Insert specification:VCGW 160404
Cutting type:Dry Cutting

CNGN 120716 N-1526

Cutting parameters:Vc:1130m/min
ap:2-3 mm
fn:0,5 mm/r
Efficiency (s/pcs)2 (min/pcs)
Life(pcs/cutting edge)60 pcs
Industry:Auto parts
Workpiece name:Brake drum
Workpiece material:HT250
Workpiece hardness:HB190-210
Machining position:Outer circle, inner diameter
Machining type:Continuous, Roughing
Insert grade:N-1526
Insert specification:CNGN 120716
Cutting type:Wet Cutting

WNGA 080412 S-0200

Cutting parameters:Vc:780m/min
ap:0,5mm
fn:0,3mm/r
Efficiency (s/pcs)1 (min/pcs)
Life(pcs/cutting edge)90 pcs
Industry:Auto parts
Workpiece name:Brake drum
Workpiece material:HT250
Workpiece hardness:HB190-210
Machining position:Inner hole
Machining type:Continuous, Finishing
Insert grade:S-0200
Insert specification:WNGA 080412
  

CNMN 120716 N-0600

Cutting parameters:Vc:1130m/min
ap:2-3 mm
fn:0,45 mm/r
Efficiency (s/pcs)3 (min/pcs)
Life(pcs/cutting edge)90 pcs
Industry:Auto parts
Workpiece name:Brake drum
Workpiece material:HT250
Workpiece hardness:HB190-210
Machining position:Outer circle, inner diameter
Machining type:Continuous, Roughing
Insert grade:N-0600
Insert specification:CNMN 120716
  

SNEN 1207WNS-M08 / N-0025

Cutting parameters: Vc:185m/min ap:1,5 mm fz:0,1 mm/z
Efficiency (s/pcs) 0,25 (hr/pcs)
Life(pcs/cutting edge) 15 rmb/pc
Industry: Machine Table
Workpiece material: HT250
Workpiece hardness: HRC50-55
Insert grade: N-0025
Insert specification: SNEN 1207WNS-M08
Cutting type: Dry Cutting

WNGA 080412 S-0200

Cutting parameters: Vc:180m/min ap:0,5 mm fz:0,1 mm/z
Life(pcs/cutting edge) 2 pcs/edge
Industry: Slide Plate
Workpiece material: Surfacing
Workpiece hardness: HRC52-62
Insert grade: N-0025
Insert specification: RNMN 120700
Cutting type: Dry Cutting

RCMX 090700 S05020 / N-0600

Cutting parameters: Vc:60m/min
ap:1,0mm
fn:0,5mm/r
Life(pcs/cutting edge) 1 (hrs/pcs)
Workpiece name: Turbocharger
Workpiece material: High Speed Steel - HSD85
Insert grade: N-0600
Insert specification: RCMX 090700
Cutting type: Dry Cutting
Application case of WORLD CUTTERS innovative PCBN insert in auto parts
Workpiece nameWorkpiece materialWorkpiece hardnessMachining positionMachining typeInsert gradeInsert specificationCutting typeCutting parameters
Brake discHT250HB190–210Brake surfaceContinuous, rough machiningN-1526CNMN120712Dry cuttingVc=800m/min ap=2–3mm f=0.45mm/r
Brake discHT250HB190–210Brake surfaceContinuous, finishingN-1526SCGN090408FCDry cuttingVc=600m/min ap=0.25mm f=0.3mm/r
Brake drumHT250HB190–210Outer circle, inner diameterContinuous, rough machiningN-1526CNMN120716Wet cuttingVc=1130m/min ap=2–3mm f=0.5mm/r
Belt pulleyGray cast ironHB220Outer circle, end faceContinuous finishingK-1502X7DNGA150408Wet cuttingVc=427m/min ap=0.2mm f=0.1mm/r
Cylinder linerAlloy cast ironHB230–260Inner holeContinuous finishingK-1500CCGW09T304Wet cuttingVc=300m/min ap=0.6mm f=0.25mm/r
CV jointS55C (No. 55 steel)HRC58–62Outer circleFinishingK-1501TNGA160416Dry cuttingVc=180m/min ap=0.2mm f=0.08mm/r
FlywheelHT250HB190Plane and inner diameterFinishingN-1526RCMX090700YDry cuttingVc=247m/min ap=0.5mm f=0.2mm/r
TurbochargerAlloy cast ironHRC55–60Inner holeFinishingK-1502X7VCGW160404Dry cuttingVc=120m/min ap=0.2mm f=0.1mm/r

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